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 TWR Series
30W, Triple Output DC/DC Converters
This family of triple output DC/DC converters was developed for xDSL line card applications. Two independently regulated converters in a 2" x 2" x 0.5" plastic package offer 3.3V @ 4.25A and 12V @ 625mA or 15V @ 500mA.
FEATURES
Independently regulated 3.3V and 12V or 15V outputs 3.3V @ 4.25A and 12V @ 625mA or 15V @ 500mA 30 Watts output power 87% efficiency; 75mV ripple/noise Input ranges: 18-36V or 36-75V 2" x 2" plastic package Designed to meet UL 1950 and EN60950 safety approvals Fully isolated, 1500Vdc guaranteed Basic Insulation transformer construction Input under and overvoltage shutdown Independent OVP; Short circuit protection Thermal shutdown
PRODUCT OVERVIEW
Unlike topologies that provide auxiliary bipolar secondary voltages, the TWR-3.3/4250-12/625 and TWR-3.3/4250-15/500 have fully regulated bipolar control loops that offer the same 1% load regulation seen on the 3.3V primary output. Available with input ranges of 18 to 36V (-D24), or 36 to 75V (-D48), this TWR series offers 87% efficiency, 1% line regulation, input overvoltage and undervoltage shutdown circuitry, output overvoltage and short circuit protection, as well as current limiting protection and thermal shutdown. SIMPLIFIED SCHEMATIC TWR triple output converters will deliver full output power in ambient, still air environments ranging from -40 to +65C. Designed using Basic Insulation transformer construction, this family of converters guarantees 1500Vdc of isolation voltage and meets IEC950, UL1950 and EN60950 safety standards. "D48" models are CE marked (meet LVD requirements).
Typical topology is shown
For full details go to www.murata-ps.com/rohs
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Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000
MDC_TWR30.B02 Page 1 of 5
TWR Series
30W, Triple Output DC/DC Converters
PERFORMANCE SPECIFICATIONS AND ORDERING GUIDE 1 VOUT (V)
3.3 12 3.3 12 3.3 15 3.3 15
Model Family
TWR-3.3/4250-12/625-D24 TWR-3.3/4250-12/625-D48 TWR-3.3/4250-15/500-D24 TWR-3.3/4250-15/500-D48
IOUT 2 (mA)
4250 625 4250 625 4250 500 4250 500
Output R/N (mVp-p)3 Typ. Max.
75 100 75 100 75 100 75 100 125 150 125 150 125 150 125 150
Input Regulation Line Load 4
1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0%
VIN Nom. (Volts)
24 48 24 48
Range (Volts)
18-36 36-75 18-36 36-75
IIN 5 (mA)
100/1420 50/700 100/1420 50/700
Efficiency5 Min.
83% 84% 84% 84%
Typ.
85% 86% 85% 86%
Package (Case/ Pinout)
C22/P31 C22/P31 C22/P31 C22/P31
1 Typical at TA = +25C under nominal line voltage and maximum ouput currents. 2 Any combination of +3.3V and 12V/15V rated output current, not to exceed the published IOUT specification (30 Watts).
3 Ripple/Noise (R/N) measured over a 20MHz bandwidth, specified with 0.2F ceramic output capacitors. 4 Tested from 10% load to 100% load, other outputs at maximum load. 5 Nominal line voltage, no-load/full-load conditions.
PART NUMBER STRUCTURE
MECHANICAL SPECIFICATIONS
T WR - 3.3 / 4250 - 12 / 625 - D48 - C
Output Configuration: T = Triple Wide Range Input Nominal Primary Output: Voltage (+3.3V) Maximum Primary Output Current in mA RoHS-6 hazardous substance compliant* Input Voltage Range: D24 = 18-36V (24V nominal) D48 = 36-75V (48V nominal) Maximum Auxilliary Output: Currents in mA from each output
* Contact Murata Power Solutions Technologies for availability.
Case C22
Nominal Auxiliary Output: Voltages (12 or 15V)
TEMPERATURE DERATING
30 28 26 24 22
Output Power (Watts)
20 18 16 14 12 10 8 6 4 2 0 -40 0 40 45 50 55 60 65 70 75 80 85 90 95 100
INPUT/OUTPUT CONNECTIONS Pin 1 2 3 4 5 6 7 8
Ambient Temperature ( C)
Dimensions are in inches (mm shown for ref. only).
Third Angle Projection
Function P31 +Input -Input No Pin On/Off Control +12V/15V Output +3.3V Output Common -12V/15V Output
Tolerances (unless otherwise specified): .XX 0.02 (0.5) .XXX 0.010 (0.25) Angles 2 Components are shown for reference only.
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MDC_TWR30.B02 Page 2 of 5
TWR Series
30W, Triple Output DC/DC Converters
Performance/Functional Specifications
Typical @ TA = +25C under nominal line voltage, full-load conditions, unless noted.
Input
Input Voltage Range: D24 Models D48 Models Overvoltage Shutdown: D24 Models D48 Models Start-Up Threshold: D24 Models D48 Models Undervoltage Shutdown: D24 Models D48 Models Input Current: Normal Operating Conditions Standby Mode: Off, OV, UV, Thermal Shutdown Input Reflected Ripple Current: Source Impedance: D24 Models D48 Models Internal Input Filter Type Reverse-Polarity Protection: D24 Models D48 Models On/Off Control (Pin 4) 18-36 Volts (24V nominal) 36-75 Volts (48V nominal) 37-40 Volts (38V nominal) 77-81 Volts (79V nominal) 16-18 Volts (17V nominal) 34-36 Volts (35V nominal) 16-17.5 Volts (16.5V nominal) 32-35.5 Volts (34.5V nominal) See Ordering Guide 10mA
Output (continued)
Short Circuit Current: 3.3V Output 12V/15V Output Overvoltage Protection: 3.3V Output 12V Output 15V Output Maximum Capacitive Loading: 3.3V Models 5V Models 2.5 Amps average, continuous 2.0 Amps average, continuous Magnetic feedback, transorb 4.2Vdc 30Vdc (15V differential) 36Vdc (18V differential) 1000F 680F
Dynamic Characteristics
Dynamic Load Response: 3.3V (50-100% step to 2%VOUT) 300sec maximum 12V/15V (50-100% step to 2%VOUT) 300sec maximum Start-Up Time: VIN to VOUT: 3.3V 12V/15V On/Off to VOUT Switching Frequency
200mAp-p max., 140mAp-p (typ.) 200mAp-p max., 140mAp-p (typ.) Pi (0.039F - 2.2H - 3.3F) 1 minute duration, 4A maximum 1 minute duration, 2A maximum On = open or 13V to +VIN, IIN = 50A @ 13V Off = 0-0.8V, IIN = 1mA @ 0V
10msec 15msec 10msec 350kHz (30kHz)
Environmental
MTBF: D24 Models D48 Models Operating Temperature (Ambient): Without Derating: D24 Models D48 Models With Derating Case Temperature: Maximum Operational For Thermal Shutdown Storage Temperature TBC TBC
Output
VOUT Accuracy: 3.3V Output 12V/15V Output Ripple/Noise (20MHz BW) Line/Load Regulation Efficiency Minimum Loading Per Specification: +3.3V Output 12V/15V Output Minimum Loading For Stability Isolation Voltage: Input-to-Output Input-to-Case Ouput-to-Case Isolation Capacitance Isolation Resistance 1.5% 2% See Ordering Guide See Ordering Guide See Ordering Guide 10% of IOUT maximum 30mA No load 1500Vdc minimum Plastic case Plastic case 470pF 100M
-40 to +55C -40 to +55C To +100C (See Derating Curves) +100C +110C minimum, +118C maximum -40 to +120C 2" x 2" x 0.5" (50.8 x 50.8 x 12.7mm) Diallyl phthalate, UL94V-0 rated Gold plate over copper alloy 2.47 ounces (70g) Basic
Physical
Dimensions Case Material Pin Material Weight: Primary to Secondary Insulation Level
Current Limit Inception: 3.3V @ 97%VOUT (12/15V @ IOUT max.) 5.8-7.5 Amps (model dependent) 12V @ 97%VOUT (+3.3V @ IOUT max.) 0.825-1.35 Amps 15V @ 97%VOUT (+3.3V @ IOUT max.) 0.625-1.15 Amps Temperature Coefficient 0.02% per C
All models are specified with external 0.2F ceramic output capacitors. See Technical Notes/Graphs for details. The On/Off control function can be replaced with a Sync function. See Part Number Suffixes and Technical Notes for details. Applying a voltage to On/Off Control (pin 4) when no input power is applied to the converter can cause permanent damage. Output noise may be further reduced with the installation of additional external output capacitors. See Technical Notes. On/Off control is designed to be driven with open collector or by appropriate voltage levels. Voltages must be referenced to the input return pin (-Input). Demonstrated MTBF available on request. For conditions with less than minimum loading, outputs remain stable. However, regulation performance will degrade.
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Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000
MDC_TWR30.B02 Page 3 of 5
TWR Series
30W, Triple Output DC/DC Converters
Absolute Maximum Ratings
Input Voltage: Continuous: D24A Models D48A Models Transient (100msec): D24A Models D48A Models 42 Volts 81 Volts 50 Volts 100 Volts Input Current must be limited. 1 minute duration. Fusing recommended. 4 Amps 2 Amps Current limited. Devices can withstand an indefinite output short circuit.
Start-Up Threshold and Undervoltage Shutdown Under normal start-up conditions, TWR 30W triples will not begin to regulate until the ramping input voltage exceeds the Start-Up Threshold Voltage (typically 17V for "D24" models and 35V for "D48" models). Once operating, devices will not turn off until the input voltage drops below the Undervoltage Shutdown/Lockout limit (typically 16.5V for "D24" models and 34.5V for "D48" models). Subsequent re-start will not occur until the input is brought back up to the Start-Up Threshold. This built-in hysteresis obviously avoids any indeterminate on/off conditions at a single voltage. Start-Up Time For all models in the TWR 30W Series, VIN to VOUT Start-Up Time is the interval between the time at which a rapidly ramping input voltage crosses the turn-on threshold point and the fully loaded output voltages enter and remain within their specified accuracy bands. Actual measured times will vary with output capacitance and load. The On/Off to VOUT Start-Up Time assumes the converter is turned off via the On/Off Control with the nominal input voltage already applied to the converter. The specification defines the interval between the time at which the converter is turned on and the fully loaded output voltages enter and remain within their specified accuracy bands. On/Off Control The On/Off Control pin (pin 4) is provided for remote on/off operation. TWR 30W Series converters are designed so that they are enabled when the control pin is pulled high or left open (normal mode) and disabled when the control pin is pulled low (to less than +0.8V relative to -Input, pin 2). Dynamic control of the on/off function is best accomplished with a mechanical relay or an open-collector/open-drain drive circuit (optically isolated if appropriate). The drive circuit should be able to sink appropriate current (see Performance/Functional Specifications) when activated.. Applying an external voltage to pin 4 when no input power is applied to the converter can cause permanent damage to the converter. The on/off control function, however, is designed such that the converter can be disabled (pin 4 pulled low) while input power is ramping up and then "released" once the input has stabilized. The time duration between the point at which the converter is released and its fully loaded output voltage settles to within specified accuracy can be found in the Performance/Functional Specifications.
Input Reverse-Polarity Protection D24A Models D48A Models Output Current
On/Off Control (Pins 3 & 4) Max. Voltages Referenced to -Input (pin 2) No Suffix +VIN "S" Suffix +5.7 Volts Storage Temperature Lead Temperature -40 to +120C See soldering guidelines
These are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied, nor recommended.
TECHNICAL NOTES
I/O Filtering and Noise Reduction All TWR 30W Series models achieve their rated ripple and noise specifications without the use of external input/output capacitors. In critical applications, input/output ripple/noise may be further reduced by installing additional external I/O caps. Input capacitors, which function primarily as energystorage elements, should be selected for bulk capacitance, low ESR and high rms-ripple-current ratings. Output capacitors, which function more as true filter elements, should be selected for bulk capacitance, low ESR, and appropriate frequency response. All caps should have appropriate voltage ratings and be mounted as close to the converters as possible. Temperature variations for all parameters should obviously be taken into consideration. Input Fusing Certain applications and/or safety agencies may require the installation of fuses at the inputs of power conversion components. Fuses should also be used if the possibility of sustained, non-current-limited, input-voltage polarity reversals exists. For DATEL TWR 30W DC/DC Converters, you should use slow-blow type fuses with values no greater than the following. Model Number TWR-3.3/4250-12/625-D24 TWR-3.3/4250-12/625-D48 TWR-3.3/4250-15/500-D24 TWR-3.3/4250-15/500-D48 Fuse Value 4 Amps 2 Amps 4 Amps 2 Amps
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Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000
MDC_TWR30.B02 Page 4 of 5
TWR Series
30W, Triple Output DC/DC Converters
Typical Performance Curves
Soldering Guidelines
Murata Power Solutions recommends the specifications below when installing these converters. These specifications vary depending on the solder type. Exceeding these specifications may cause damage to the product. Be cautious when there is high atmospheric humidity. We strongly recommend a mild pre-bake (100 C. for 30 minutes). Your production environment may differ; therefore please thoroughly review these guidelines with your process engineers. Wave Solder Operations for through-hole mounted products (THMT)
For Sn/Ag/Cu based solders: Maximum Preheat Temperature Maximum Pot Temperature Maximum Solder Dwell Time 115 C. 270 C. 7 seconds For Sn/Pb based solders: Maximum Preheat Temperature Maximum Pot Temperature Maximum Solder Dwell Time 105 C. 250 C. 6 seconds
USA: Canada: UK: France: Germany: Japan: China: Singapore:
Mansfield (MA), Tel: (508) 339-3000, email: sales@murata-ps.com Toronto, Tel: (866) 740-1232, email: toronto@murata-ps.com Milton Keynes, Tel: +44 (0)1908 615232, email: mk@murata-ps.com Montigny Le Bretonneux, Tel: +33 (0)1 34 60 01 01, email: france@murata-ps.com Munchen, Tel: +49 (0)89-544334-0, email: munich@murata-ps.com Tokyo, Tel: 3-3779-1031, email: sales_tokyo@murata-ps.com Osaka, Tel: 6-6354-2025, email: sales_osaka@murata-ps.com Shanghai, Tel: +86 215 027 3678, email: shanghai@murata-ps.com Guangzhou, Tel: +86 208 221 8066, email: guangzhou@murata-ps.com Parkway Centre, Tel: +65 6348 9096, email: singapore@murata-ps.com
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000
Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356
www.murata-ps.com email: sales@murata-ps.com ISO 9001 and 14001 REGISTERED
11/13/08
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. (c) 2008 Murata Power Solutions, Inc.
www.murata-ps.com
MDC_TWR30.B02 Page 5 of 5


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